ERCoCr-B Cobalt-Based Hardfacing Welding Wire

Short Description:

ERCoCr-B (commonly known as Cobalt Alloy 1 / Stellite 1 equivalent) is a high-carbon, high-alloy cobalt-based hardfacing material designed to provide exceptional resistance to extreme abrasion, severe impact-free erosion, high-temperature wear, and metal-to-metal friction. Compared to ERCoCr-A, ERCoCr-B contains a higher volume of hard complex carbides, resulting in superior hardness and abrasion resistance at elevated temperatures up to 800°C (1472°F).


Product Detail

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1. Description & Applications

ERCoCr-B (commonly known as Cobalt Alloy 1 / Stellite 1 equivalent) is a high-carbon, high-alloy cobalt-based hardfacing material designed to provide exceptional resistance to extreme abrasion, severe impact-free erosion, high-temperature wear, and metal-to-metal friction. Compared to ERCoCr-A, ERCoCr-B contains a higher volume of hard complex carbides, resulting in superior hardness and abrasion resistance at elevated temperatures up to 800°C (1472°F).

Key Applications:

  • Expeller screws, agricultural shredders, and mixing blades

  • Steel mill guide rolls and hot piercing plugs

  • Coal pulverizer components and cement screw conveyors

  • High-wear valve seats and components exposed to severe abrasive slurry or particle erosion

2. Nominal Chemical Composition (wt%)

Element C Cr W Fe Ni Si Mn Co
Min (%) 1.70 28.00 3.50 — — — — Bal.
Max (%) 2.50 33.00 5.50 3.00 3.00 2.00 2.00 Balance

 

3. Mechanical & Deposit Properties (As-Welded)

  • Hardness (As-Welded): 45 – 53 HRC (single or multi-layer deposit)

  • High-Temperature Hardness: Maintains outstanding hardness and wear resistance up to 650°C (1200°F)

  • Deposit Structure: Austenite matrix densely packed with primary chromium-tungsten carbides

  • Machinability: Difficult to machine due to high hardness; requires grinding for final dimensional tolerance and finishing

4. Recommended Welding Parameters

A. GTAW (TIG Welding)

  • Shielding Gas: 100% Argon (Pure Ar), Flow rate: 8–15 L/min

  • Current Type: DCEN (Direct Current Electrode Negative)

B. Oxy-Acetylene Welding (OAW)

  • Flame Type: Slightly reducing flame (2x feather) to prevent oxidation and ensure clean carbide precipitation.


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